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Fabrication

Surface finish

A surface finish is the protective coating applied to the exposed copper pads on a PCB to prevent oxidation and provide a solderable surface for component attachment. The choice affects cost, assembly compatibility, shelf life, and reliability.

What it is

Bare copper oxidises rapidly when exposed to air, becoming unsolderable within days. A surface finish solves this by depositing a thin protective layer over the copper pads after solder mask application but before final inspection. Different finishes use different metals or chemistries to balance cost, flatness, shelf life, and assembly compatibility.

The most widely used finishes are HASL (Hot Air Solder Levelling) and ENIG (Electroless Nickel Immersion Gold). HASL is cheap and robust but uneven, making it unsuitable for fine-pitch components. ENIG is flat, lead-free, and supports fine-pitch BGAs but costs more and has a small risk of "black pad" failure.

Other common options include OSP (Organic Solderability Preservative), a thin organic coating that is the lowest-cost ENIG alternative but with shorter shelf life; immersion silver, flat and lead-free but prone to tarnishing if mishandled; and immersion tin, used in specific applications such as press-fit assemblies.

When it matters

Surface finish affects nearly every aspect of assembly. Fine-pitch BGAs and QFNs require a flat finish (ENIG, immersion silver, or immersion tin). Multiple reflow cycles favour ENIG over HASL. Long-term storage favours ENIG over OSP. Cost-sensitive prototypes with through-hole and larger SMT components are well served by HASL. RoHS-compliant production rules out tin-lead HASL. The finish should be chosen alongside the component mix, not as an afterthought.

Comparison

FinishCostFlatnessTypical shelf lifeBest for
HASL (lead-free)LowestUneven12 monthsThrough-hole, larger SMT
ENIGModerateFlat12+ monthsFine-pitch SMT, BGA, mixed assembly
OSPLowFlat3-6 monthsCost-sensitive single-reflow boards
Immersion silverModerateFlat12 monthsFine-pitch, lead-free assembly
Immersion tinModerateFlat6 monthsPress-fit assemblies, specific applications

Shelf life depends on storage conditions and packaging. Values shown are typical industry ranges from supplier specifications such as Würth Elektronik.

At Nordic PCB

All major surface finishes are available across our certified suppliers. If you're unsure which to specify, request a quote with the two most relevant options for your board — we'll return the cost delta so you can choose based on your specific design and budget. Our DFM review flags any incompatibility between the selected finish and your component footprints.

Request a quote →

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Last updated: 22 May 2026